The Real-Time Diagnostic COMPACS System™
The Real-time Diagnostic COMPACS System™ is the only monitoring system in the world which utilizes a wide range of nondestructive testing methods and provides real-time diagnostics of rotating and fixed equipment. The COMPACS system monitors all machinery of refinery units including piston or centrifugal or screw compressors, pumps, coolers, their gears, motors, turbines, etc.
Achieve world class level in safety and operation efficiency
Detects almost all possible defects of rotating equipment using vibration analysis and other non-destructive testing methods
Executes totally automatic diagnostics and predicts defects with highest probability 97-98%
Warns personnel at early stage of degradation of machines, allowing enough time to resolve most of issues
Monitors all machines which can influence on safety or on operational efficiency
The system is developed based on patented artificial intelligence that diagnosis all possible machinery malfunctions which can be detected using vibration analysis by measuring of periodic and noise components of most informed bands of signals.
The sensors are installed on machines without damaging their bodies. Up to eight sensors measuring different parameters are connected to peripheral interface modules placed close to machines. Modules are connected to each other and send analog signals to a diagnostic station.
The COMPACS System Diagnostic Station
The diagnostic station is placed in the control room of the unit where operators work 24/7. The diagnostic station analyses the signals using patented artificial intelligence and displays the current information about all machinery on the monitor. Personnel is warned by color coded diagrams, text, and by a computer voice of nearest urgent action to be done to increase the life-time of a particular machine.
Reliable & Visible Access for All Responsible
All systems are integrated into a single company network COMPACS-NET with a general machinery base allowing automatic preparation and exchange of diagnostic data between the systems and presenting them to all management levels - from an operator or machinery engineer to supervision management and operations management. The COMPACS-NET utilizes Industrial Internet of Things which makes networking processes between involved staff more visible, reliable and sustainable.
We provide a turnkey, tailor-made, solution that transforms sudden malfunctions into gradual through early detection with the highest probability.See how it works
We perform the entire system's implementation on a turnkey basis. Our engineers survey your site. Then they design, install, and commission the system. We train the your staff on how to operate the system. After implementation we provide warranty and post warranty maintenance and other brand support services.Download our brochure
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The implementation of the systems has allowed us to carry out vibration monitoring of the main vibrating machinery of the pump unit. As a result, the amount of repairs were reduced considerably.